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OUR PROJECTS /
MEAT & POULTRY
Chicken Processing Plant
Large-scale industrial refrigeration project designed to support multiple stages of a chicken processing operation, from temperature-controlled processing and fresh storage to high-capacity blast freezing and frozen product storage.
Location
Industry
Meat & Poultry
Product Line
Condensing Units
Market
Project Overview
Application: Poultry Processing, Blast Freezing, Frozen Storage & Fresh Storage
Blast Freezing
• (5) high-capacity blast freezers
• Each blast freezer equipped with (3) 40 HP condensing units and matching high-profile evaporators
• Capacity to freeze more than 30,000 lbs. of chicken per day per blast freezer
• Combined freezing capacity of more than 150,000 lbs. of chicken daily
Frozen Holding Storage
• (3) large frozen holding freezers
• Each equipped with (3) 22 HP condensing units and matching high-profile evaporators
• Designed to hold more than 500,000 lbs. of frozen chicken
Fresh Product Storage
• (2) 10 HP condensing units
• Matching medium-profile evaporators
• Designed to maintain fresh chicken at controlled refrigerated temperatures prior to processing or distribution
Processing Areas
• 15 HP condensing units
• (3) low-velocity ceiling-mounted evaporators
• Designed specifically for occupied processing areas where maintaining temperature while minimizing excessive air velocity over personnel and exposed product is important
Challenge
A large-scale poultry operation needed refrigeration for every stage of its plant: occupied processing areas, fresh product storage, rapid blast freezing, and high-volume frozen storage.
The project provides an integrated refrigeration solution across the facility, supporting processing, fresh storage, rapid blast freezing, and high-volume frozen storage for a large-scale poultry operation.
Products Used
Evaporators
High-profile evaporators for frozen storage and blast freezing, (4) low-velocity ceiling-mounted units for the processing area and (2) medium-profile units for the loading dock.
Condensing Units
(2) 40 HP for frozen storage, (3) 22 HP for blast freezing, (2) 6 HP for the processing area and (1) 6 HP for the loading dock.
KeepRite Condensing Units
Four 25 HP condensing units for the seed storage rooms, plus two 10 HP systems for the refrigerated loading dock: 120 HP in total.
KeepRite Evaporators
Matching evaporators for the seed storage rooms, holding a stable interior temperature of approximately 50°F to help preserve seed quality.
40 HP KeepRite Condensing Units
High-capacity 40 HP KeepRite condensing units built for continuous low-temperature operation at -20°F.
KeepRite High-Profile Warehouse Evaporators
High-profile warehouse evaporators with powerful air throw for uniform temperatures across large, high-ceiling freezer spaces.
Refrigeration Equipment
Complementary solutions for commercial and industrial applications requiring reliability and continuous operation.
Unit Coolers
Related components that help distribute cooling inside refrigerated areas or storage spaces.
Condensing Units
Equipment used to support the refrigeration cycle and maintain the required performance in commercial applications.
